Vacuum and Pressure Inspector for Glass Bottle Filling Production

• After-sales Service: One-Stop Service
• Warranty: 12 Month
• Material: SUS304
• Model NO.: TJYDJ15
• Rejection Rate of Unqualified Products: ≥99.9%
• Capacity: 2000 Bottles/Min
• Air Consumption: ≈0.01 L/Time
• Transport Package: Wooden Case
• Specification: 624*655*1963mm
• Trademark: T-LINE
• Origin: 101 East Beijing Road, Economic Development Zone,
• HS Code: 9031809090
• Production Capacity: 2000 Bottles/Min

Product Description

Product Description

    This machine is a fully automatic multi-function inspection system equipment, the inspection speed is up to 2000 bottles/min, it adopts non-contact online inspection method to detect quality defects caused by low pressure or insufficient vacuum, and its inspection principle is based on horizontal acoustic technology and scanning technology.

Working Principle
 

    Vacuum inspector : the probe emits high-energy electromagnetic waves to impact the lid of the container non-contact, the lid impact sound, sound sound with vacuum container has the certain proportion relationship. The unique sound analysis method can realize the continuous and high precision detection of the vacuum degree inside the bottle body on the production line, if there is a non-vacuum state of the bottle body, it will be timely feedback and removed.

    Pressure inspector: when the container passes through the curved scanning probe, the probe continuously detects the distance between the probe and the lid, and outputs a proportional analog voltage. The analog voltage passes through the data processing system to produce a value of the lid shape quality. If detected unqualified products, immediate feedback and elimination.

    Vacuum and pressure combination inspector:1. The probe emits high-energy electromagnetic waves to impact the lid of the container non-contact, the lid impact sound, sound with vacuum container has the certain proportion relationship. The unique sound analysis method can achieve high accuracy and continuity.  2.When the container passes through the curved scanning probe,the probe continuously detects the distance between the probe and the lid, and outputs a proportional analog voltage. The analog voltage passes through the data processing system to produce a value of the lid shape quality. If detected unqualified products, immediate feedback and elimination.

Suitable for The Following Container and Closure Types:

Containers:cans, etc.
Sealing type:can iron bottom, etc.

Technical Parameter

Dimension(L*W*H)	624*655*1963mm
Suitable conveying height	600-1400mm
Material	SUS304 waterproof level IP65
Rejection rate of unqualified products	≥99.9%
Communication	AC220V/ Single phase
Power	0.5kw
Capacity	2000 bottles/min or conveyor belt ≤ 120 m/min
Air consumption	≈0.01 L/time
External air source	>0.5Mpa
External air interface	Outside diameterΦ10 Air pipe
External air source flow	>500 L/min

Structure Characteristic

1. non-contact detection
2. Chinese and English bilingual menu
3. Color man-machine interface operation
4. Up to IP65 rated enclosure
5. Reliable high-speed hitting
6. Continuous hit alarm
7. Ten product types are stored
8. 10 groups of culling data saved
9. digital signal processing
10. Pendant Probe Assembly
11. Precise hit timing encoder
12. Built-in microphone for online monitoring and recording
13. Alarm information
14. Network remote control (optional)

Review

    The inspector and rejector of our company can realize height and width adjustment, and equipped with height digital display, easy to operate. The internal program can store up to 10 kinds of product data, which can realize the detection and elimination of different bottles on a production line.
    The appearance of the equipment, replacing the cumbersome manual inspection to avoid the artificial detection error, omission of detection and other cases. Implement high-speed automatic vacuum online detection, pressure detection, no lid, double lid,  etc. Our company's products also have a unique continuous hitting alarm prompt program, combined with the network remote control system, will create the most accurate quality control system for you.