Full Automatic 12000bph Plastic Bottles Unscrambler

• After-sales Service: Lifelong Service
• Warranty: 12 Months
• Weight: 1300kg
• Model NO.: KYZZLP-2200
• Power: 3kw
• Voltage: Two-Phase, 220V
• Dimension: ∮2200mm*H2000mm.
• Transport Package: Packed in Wooden Cases for Sea Export
• Specification: SUS304
• Trademark: SUNRISE
• Origin: China
• HS Code: 8422303090
• Production Capacity: 12000bph

Product Description

 

Product Description

KYZZLP-2200 Unscrambler

Function

1. KY series bottle unscrambler is the latest generation of automatic intelligent unscrambler, which adopts intelligent fully closed visual design, photoelectric detection, double anti-sticking bottle function, suitable for a variety of bottle types. The whole machine is made of high quality stainless steel, sturdy and durable, stable operation, reduce labor quantity, reduce production cost, and increase bottle speed without increasing load. The main engine is equipped with ultraviolet sterilizing box, which can change the dust cover, which can meet the aseptic requirements of medicine, dairy products, drinks, milk and other production lines.
2. The full-automatic bottle unscrambler is a supporting device for soft drink filling, which is used to deliver the disordered PET bottles neatly to the production line in order to improve the production efficiency.
3. The contact part between the rotating cylinder and the bottle is made of high quality stainless steel. The frame part is welded with high quality carbon steel, and the surface antirust treatment and spraying are carried out. Some imported parts are selected for electrical and pneumatic system, and it has low failure rate and high stability.

Main features and advantages
1. The equipment is practical, does not limit the weight and thickness of the bottle.

2. One machine can be compatible with a variety of bottle types, reducing the invested cost of equipment. This machine comes with the bottle height adjustment assembly, up-and-down adjustment can replace the bottle type.

3. The whole machine has the advantages of small size, saving space, low noise and fast bottle unscrambling speed.
4. This machine has the advantages of low energy consumption, green environmental protection, no waste products and no scratch on the bottle body. If the bottle into the unscrambler has no defective products, our unscrambler will not appear bottle stuck phenomenon.
5. This machine is automatic intelligent design, the equipment runs smoothly, has the double anti-sticking bottle function. One is photoelectric detection, the other is the cushioning and anti-blocking function of power resin sheet. Photoelectric detection function is when the bottle is stuck, the host can be set in 0.5 seconds, automatically stop 3 converters. The detection position is on the inside of the bottle-out. The power resin sheet is similar to the clutch plate, the two friction plates are put together, the bottom spring is fastened, and when the bottle is stuck, the friction plate acts to prevent the motor from burning out.
6. This unscrambler does not need compressed air, save energy, and reduce the secondary pollution of bottles.
7. This machine has air gun, when the stuck bottle appears, you can use the air gun to blow the flat bottle so that it can be reused and reduce the waste of the bottle

8. Inspection window: with LED lights, you can observe the operation of the bottle at any time.

 

9. Main shaft: internal and external blackening and rust prevention treatment, prevent internal rust into the bearing position, prolong the service life.

10. Some accessories of this machine are aluminum alloy parts to prevent rust.

11. Bottle-stirring motor assembly: aluminum alloy assembly, bearing using stainless steel, only need one motor linkage, so that the equipment is more stable. (two motors are used in the same industry, and the failure rate is high)

12. This unscrambler has its own gas source interface, customers can not connect to the air tube. The purpose of the gas source interface is to prevent the customer from changing the special bottle type in the future.

13. This machine has its own ladder, the operator is convenient up and down and conducive to the repair and maintenance of the machine.

 

14. The working area is equipped with small hatch doors to facilitate inspection and cleaning.

Main technical parameters
1. Capacity:13000BPH(750ml)
2. Applicable bottle diameter:∮50-∮78
3. Applicable bottle height:180mm-260mm
4. Dimension:∮2200mm*H2000mm.
5.Height of bottle elevator:2700mm(Abuja)and 3300mm(new plant)
6. Weight: about 1300kg
7. Voltage:two-phase,220V
8. Power: 3kw
9. Air source:0.5P
10. Hopper dimension:1220*1220*1000mm(L*W*H);
11. Quantity of accommodated bottle: about 1800.
Processing flow
Manually put bottle into Hopper Unscrambling Bottles out Air conveyor
The PET water bottle is loaded into the storage hopper of the elevator manually, and is lifted to the main cylinder by the belt, and the rail is driven by the bottle guide plate, and then the PET water bottle is connected with the next working procedure through the slide way into the air conveyor.
Main structures and features
1.Bottle elevator
1) The whole working process of the bottle-making machine and the elevator is automatically finished by the PLC
2) The lifting mechanism consists of a bottle storage hopper, a lifting belt, and a frame. The operation and the stop of the lifting mechanism motor are controlled by the PLC.
2. Bottle-discharging mechanism
The bottle-discharging mechanism is composed of three parts: main engine, fan and bottle-out. The main engine sends the bottle to the station, the bottle is turned vertical by the bottle turn-over device, and then the PET bottle is sent to the air conveyor through the exit.

 

1) Bottle-out

The bottle-out part is designed by the aluminum slide block, is beautiful and practical, has simple operation, can be freely adjusted up and down according to the height of the bottle, can be additionally provided with an adjustable pressure plate, and can effectively prevent the bottle from falling, so that the bottle out can be more stable.

2) Bottle-stirring wheel

The bottle-stirring mechanism is an aluminum plug-in type bottle-stirring wheel, which is convenient and quick to install and replace the bottle-stirring strip, and the operation time is shortened. The bottle-stirring strip is made of high-quality polyurethane, and the material has the characteristics of high strength and large elasticity, has no damage to the bottle body, and prevents the bottle from scratching.

3) Touch screen

Automatic intelligent design, PLC program control device, man-machine dialogue window, lifting, bottle separation, speed of bottle-out can be adjusted arbitrarily. The body is equipped with photoelectric detection switch, production speed, total production on the screen with real-time display.

Accessory brand

Component Name	Model	Power	QTY.	Brand
Main motor	YS7134	550W	3 Sets	Zhejiang Dacheng
Fan	DF-6	550/750W	2-3 Sets	Shanghai Guantao
Bottle-stirring motor	LCED18	60W	1Set	Shanghai Zhongda
Speed regulating box	5GU5KB	60W	1Set	Shanghai Zhongda
Vibrating motor	MIE	40W	1Set	Shanghai Guanlin
Frequency converter	VF200	750W	3Sets	Japan Panasonic
Photoelectricity	481/441	Weak electricity	3PCS	Japan Panasonic
PLC	Panasonic	Weak electricity	1PC	Japan Panasonic
Operating screen	Weinview	Weak electricity	1PC	Taiwan Weinview
Air switch	Schneider	10-32A	6-7PC	France Schneider
AC contactor	Schneider	Weak electricity	2-3PC	France Schneider
Power-supply module	Schneider	Weak electricity	1PC	France Schneider
Others				Schneider
Main body	SUS202	φ2.2M	1PC	Baseplate: Lianzhong
Main motor	YS7134	0.55/60	1SET	Zhejiang Dacheng
Bottle separation motor	YS7134	0.55/60	1SET	Zhejiang Dacheng
Elevating motor	YS7134	0.55/20	1SET	Zhejiang Dacheng
Bottle-stirring motor	LCED18	60W	1SET	Shanghai Zhongda
Main shaft bearing	30 tons	Roller bearing	Roller bearing	Hawaluo
Frequency converter	VF200	0.75KM		Panasonic
PLC	FPXOC40	Control system		Panasonic
Operation screen	One - piece type		1SET	Taiwan Weinview
Sensors	Photoelectricity			Panasonic SUNX
Power-supply module				France Schneider
Air gun	Rubber plug			Zhejiang
Vibrating motor	MIE	Prevent the hopper from being empty	Delay setting	Shanghai Guanlin

FAQ

Q: Are you a factory or a trading company?
A: We are factory manufacturing packaging machines and we provide perfect OEM and after-sale service.
Q: How long the warranty will be?
A: We provide 12 months for the main parts of the machine and lifelong service for all the machineries.
Q: How to find sunrise machine?
A: Search Alibaba, Google, YouTube and find suppliers and manufacture and not traders.
    Visit exhibition in different countries.
    Send SUNRISE Machine an request and tell your basic inquiry.
    SUNRISE Machine sales manager will reply you in short time and add instant chatting tool.
Q: You are welcome to our factory at any time.
A: If we can fulfill your request and you interested in our products, you may pay a visit to SUNRISE factory site.
    The meaning of visiting supplier, because seeing is believing, SUNRISE with own manufacture and developed& research team,      we can send you engineers and make sure your after sales service.
Q: How to guarantee your funds to be safe and delivery to be on time?
A: Through Alibaba letter guarantee service, it will ensure the on time delivery and the quality of the equipment you want to buy.
     By letter of credit, you can lock the delivery time easily.
     After the factory visit, You can ensure the facticity of our bank account.
Q: See SUNRISE machine how to ensure the quality!
A: In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
    Each component before assembly needs strictly control by inspecting personnel.
    Each assembly is in charged by a master who has working experience for more than 5 years.
    After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory.
Q:The after-sale service of SUNRISE machine!
A: After finish the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools.
    After the commissioning, we will package the equipment by standard export package for shipment.
    According to the customer's request, we can arrange our engineers to customers' factory to do the installation and training.
    Engineers, sales managers and after-sales service manager will form an after-sales team, online and off line, to follow the customers' project.