PET bottle aseptic sterilizing rinsing filling capping combi
Based on the advanced technology of similar foreign products, our company has independently developed PET aseptic cold filling production line. Aseptic cold filling production line adopts aseptic isolation technology to ensure the sterilization of filling materials, packaging environment and packaging containers. Sterilize the bottle and cap with disinfectant to ensure the sterility of the packaging container. Clean and sterilize the internal and external surfaces of the equipment by means of COP and SOP, and maintain positive pressure in the filling environment by using aseptic air, so as to achieve grade 100 clean environment. CIP and SIP methods are used to clean and sterilize the material pipeline to ensure that the material sterilized by UHT is not polluted, and ensure that the final product meets the requirements of commercial sterility. Using PROFIBUS bus control technology to realize the communication between single machines and the whole line control, online display of the whole line running status and fault alarm, greatly improve the level of automatic control, reduce the possibility of artificial misoperation.
Adopting modular design, the empty bottle sterilizing machine, empty bottle rinsing machine, filling machine and capping machine are combined into four in one.
1. The unit shall seal all parts of empty bottle sterilizing machine, empty bottle rinsing machine, filling machine and capping machine with isolation cover.
2. The empty bottle sterilization machine adopts the process design of internal spraying, external washing and draining with disinfectant medium at the same time.
3. The bottle rinsing machine adopts aseptic water internal spraying, external washing and draining process design.
4. Non-contact filling valve, effectively prevent secondary pollution.
5. The electromagnetic flowmeter is used to measure the filling quantity, with high precision and easy adjustment of product varieties.
6. Equipped with automatic fake cup mechanism, automatic installing fake cup in CIP cleaning and SIP sterilization.
7. Use magnetic constant torque to screw the cap to ensure the qualified rate of screw the cap.
8. Set up centralized automatic lubrication system.
9.CIP and SIP operations are automatically controlled.
10. The interior of pipes and valves in contact with materials are all sanitary standards.
1,Main parameters
- Rated volume: 500ml
- Single machine efficiency:≥96%
- Filling accuracy:±1.5%
- Bottle damage:≤0.2‰
- Cap damage:≤0.2‰
- Capping Precision:≥99.95%
- Cap opening torque:1.5-2.8N·m(National standard value is 0.6-2.8)
- Contamination rate of finished product:≤0.1‰
- Continuous running without stop:72h(without small cleaning) for neutral product.
PET bottles are sprayed and sterilized by disinfection solution and then sent to the bottle rinsing machine. Aseptic water is used to wash off the disinfectant remaining on the inside and outside surface of the bottle, and then drained into the filling machine for partial filling. After filling, the residual materials on the bottle mouth thread are washed off with multiple aseptic water before entering the cap screwing machine. The products with screwed caps are sent out by the conveyor belt and sent to the finished product warehouse after automatic labeling, coding, automatic packing and stacking.
The cap is sent to the cap screw machine after the cap conveyor, cap sorting machine, disinfection machine, aseptic water washing, aseptic air drying.
Aseptic water system, aseptic air filter, disinfectant preparation system, steam filter and CIP/SIP system are necessary peripheral equipment for aseptic filling.
The key of aseptic filling of PET bottle is how to realize aseptic treatment of filling materials, production environment (filling equipment, filling environment), packaging materials (empty bottle, bottle cap) in the process of filling, so as to ensure that the final product reaches commercial asepsis.
Q : Are you a factory or a trading company?
A: We are factory manufacturing packaging machines and we provide perfect OEM and after-sale service.
Q: How long the warranty will be?
A: We provide 12 months for the main parts of the machine and lifelong service for all the machineries.
Q: How to find sunrise machine?
A: Search Alibaba, Google, YouTube and find suppliers and manufacture and not traders.
Visit exhibition in different countries.
Send SUNRISE Machine an request and tell your basic inquiry.
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A: If we can fulfill your request and you interested in our products, you may pay a visit to SUNRISE factory site.
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A: Through Alibaba letter guarantee service, it will ensure the on time delivery and the quality of the equipment you want to buy.
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Q: See SUNRISE machine how to ensure the quality!
A: In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years.
Each component before assembly needs strictly control by inspecting personnel.
Each assembly is in charged by a master who has working experience for more than 5 years.
After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory.
Q:The after-sale service of SUNRISE machine!
A: After finish the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools.
After the commissioning, we will package the equipment by standard export package for shipment.
According to the customer's request, we can arrange our engineers to customers' factory to do the installation and training.
Engineers, sales managers and after-sales service manager will form an after-sales team, online and off line, to follow the customers' project.
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