Caping-Level-Coding Detection Machine for Pet Bottles

• After-sales Service: One-Stop Service
• Warranty: 12 Months
• Condition: New
• Customized: Customized
• Voltage: 220V
• Composition: Filling Machine
• Model NO.: TJGGYJ02
• Transport Package: Wooden Case
• Trademark: T-Line
• Origin: Suqian, China

Product Description

Introduction

Sunrise Intelligent Equipment Co., Ltd. - Product Description


 

High-Speed PET Bottle Production Line Detection Equipment

 

The detection equipment from Sunrise Intelligent Equipment Co., Ltd. consists of a detection unit, HMI, control unit, and rejector, designed for capping and liquid level detection in high-speed PET bottled production lines.

 

Detection Function:

 

• Detects without cap, high cap, slanting cap, broken bridge, ring defects, miscellaneous cap, liquid level (high and low), and more.


 

 

Technical Features:

 

• Utilizes a professional image processing unit for 360° cap detection.


• Features a simple lifting mechanism for bottle changes and easy adaptation to various bottle types.


• Compact detection cabinet minimizes space occupation.


• Graphic display on the man-machine interface for monitoring running and fault conditions.


• Customizable detection unit based on customer requirements.


 

 

Technical parameter

Dimension	838*868*2524mm(L*W*H)
Material	SUS304
Power	0.7KW
Voltage	AC220V/single phase
Power frequency	50/60HZ
Speed	400 ph/min
External air source	0.5Mpa
Air consumption	0.01L/time

 

Cap Defect Detection Principle

 

This module from Sunrise Intelligent Equipment Co., Ltd. utilizes 2 CCD cameras and multiple light sources to capture images of the front and back of bottles from various angles. This ensures a comprehensive detection without blind spots, enabling efficient image acquisition. The primary function is to identify unqualified bottles, including missing caps, high caps, crooked caps, and broken or missing anti-theft rings.

 

The simultaneous imaging with front light and backlight allows for clear detection of front and side defects, as shown in the accompanying figure. By complementing each other, this system provides all-round detection capabilities.

 

 

Principle of Liquid Level Detection

 

This module utilizes a CCD camera to detect the liquid level in bottles. The camera captures images from the front, ensuring a horizontal representation of the liquid level when the bottle is stationary. The image processing principle distinguishes between the black area below the liquid level and the white area above it, enabling precise detection of the liquid level.

 

High-Quality Accessories

 

• Light Source: LED surface light source with a lifespan of up to 30,000 hours, providing clear edge contours for systematic analysis and processing.


• Lens: Manual aperture fixed focus lens for optimal image clarity and brightness adjustment.


• Camera: Area array CCD analog camera with a resolution of 640*480 pixels and an image acquisition speed of 80 frames/second.


 

 

Company Name: Sunrise Intelligent Equipment Co., Ltd.

 

Image processor	Nuvo
Display	NODKA, 15-inch touch screen
CCD camera	BAUMER, Germany
Lens	Computar, Japan
Photoelectric	Leuze, Germany
PLC	Omron, Japan
Light source	Jingqing
Light source controller	V-Light
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