Suqian Origin Caping-Level-Coding Detecting Machine

Product Description

Introduction

Sunrise Intelligent Equipment Co., Ltd. - Product Description


 

Product Description

 

The equipment from Sunrise Intelligent Equipment Co., Ltd. is designed for high-speed PET bottled production lines. It consists of a detection unit, HMI, control unit, and rejector, making it suitable for capping and liquid level detection.

 

Detection Function:

 

• Cap detection for without cap, high cap, slanting cap, broken bridge, ring defects, and miscellaneous cap


• Liquid level detection for high level and low level



 
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Technical Features:

 

• Professional image processing unit for 360° cap detection


• Simple lifting mechanism for easy bottle changes


• Compact detection cabinet for minimal space occupation


• Graphic display of detection and fault conditions on the man-machine interface


• Customizable detection unit based on customer requirements



 
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Technical parameter

Dimension	838*868*2524mm(L*W*H)
Material	SUS304
Power	0.7KW
Voltage	AC220V/single phase
Power frequency	50/60HZ
Speed	400 ph/min
External air source	0.5Mpa
Air consumption	0.01L/time

Cap Defect Detection Principle


 

Cap Defect Detection Principle

 

This module, developed by Sunrise Intelligent Equipment Co., Ltd., utilizes 2 CCD cameras and multiple light sources to capture images of bottle caps from various angles. This ensures a comprehensive detection process without any blind spots, enabling efficient image acquisition. The primary function of this module is to identify defective bottle caps, including missing caps, high caps, crooked caps, and broken or missing anti-theft rings.

 

The simultaneous imaging with front light and backlight allows for clear detection of front and side defects, as depicted in the accompanying figure. By complementing each other, the module achieves an all-round detection function, ensuring thorough inspection of bottle caps.

 

PET Capping and Liquid Level Detection Machine


 

Product Description

 

Principle of Liquid Level Detection: This module utilizes a CCD camera to detect the liquid level in PET bottles. The camera captures the liquid level image from the front, ensuring a horizontal representation of the liquid level when the bottle is stationary. The image processing principle distinguishes between the black part below the liquid level and the white part above it, enabling precise detection of the liquid level.

 

High-Quality Accessories:

 

• Light Source: Equipped with an LED surface light source with a lifespan of up to 30,000 hours, providing clear edge contours for systematic analysis and processing.


• Lens: Features a manual aperture fixed focus lens for optimal image clarity and brightness adjustment.


• Camera: Utilizes an area array CCD analog camera with a resolution of 640*480 pixels and a high image acquisition speed of 80 frames/second.



 
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Experience top-notch liquid level detection and PET capping capabilities with the Sunrise Intelligent Equipment Co., Ltd. PET Capping and Liquid Level Detection Machine.

 

Image processor	Nuvo
Display	NODKA, 15-inch touch screen
CCD camera	BAUMER, Germany
Lens	Computar, Japan
Photoelectric	Leuze, Germany
PLC	Omron, Japan
Light source	Jingqing
Light source controller	V-Light
Industrial air conditioner	Leizig, Australia
Cylinder	SMC, Japan
Solenoid valve	MAC, American
Signal lights, circuit breakers	France
Others	MISUMI, PHOENIX